Data-Driven Modeling and Model Predictive Control of Semicontinuous Distillation Process

Abstract

Distillation technology is one of the most sought-after operations in the chemical process industries. Countless research has been done in the past to reduce the cost associated with distillation technology. As a result of process intensification, a semicontinuous distillation system is proposed as an alternative for purifying the n-component mixture (n>=3) which has the advantage over both batch and continuous process for low to medium production rates. A traditional distillation setup requires n-1 columns to separate the components to the desired purity. However, a semicontinuous system performs the same task by integrating a distillation column with n-2 middle vessel (storage tank). Consequently, with lower capital cost, the total annualized cost (TAC) per tonne of feed processed is less for a semicontinuous system compared to a traditional setup for low to medium throughput. Yet, the operating cost of a semicontinuous system exceed those of the conventional continuous setup.

Semicontinuous system exhibits a non-linear dynamic behavior with a cyclic steady state and has three modes of operation. The main goal of this thesis is to reduce the operating cost per tonne of feed processed which leads to lower TAC per tonne of feed processed using a model predictive control (MPC) scheme compared to the existing PI configuration

This work proposes a novel multi-model technique using subspace identification to identify a linear model for each mode of operation without attaining discontinuity. Subsequently, the developed multi-model framework was implemented in a shrinking horizon MPC architecture to reduce the TAC/tonne of feed processed while maintaining the desired product purities at the end of each cycle. The work uses Aspen Plus Dynamics simulation as a test bed to simulate the semicontinuous system and the shrinking horizon MPC scheme is formulated in MATLAB. VBA is used to communicate the inputs from MPC in MATLAB to the process in Aspen Plus Dynamics.