Dynamic Model-Based Estimation Strategies for Fault Diagnosis

Abstract

Fault Detection and Diagnosis (FDD) constitutes an essential aspect of modern life, with far-reaching implications spanning various domains such as healthcare, maintenance of industrial machinery, and cybersecurity. A comprehensive approach to FDD entails addressing facets related to detection, invariance, isolation, identification, and supervision. In FDD, there are two main perspectives: model-based and data-driven approaches. This thesis centers on model-based methodologies, particularly within the context of control and industrial applications. It introduces novel estimation strategies aimed at enhancing computational efficiency, addressing fault discretization, and considering robustness in fault detection strategies. In cases where the system's behavior can vary over time, particularly in contexts like fault detection, presenting multiple scenarios is essential for accurately describing the system. This forms the underlying principle in Multiple Model Adaptive Estimation (MMAE) like well-established Interacting Multiple Model (IMM) strategy. In this research, an exploration of an efficient version of the IMM framework, named Updated IMM (UIMM), is conducted. UIMM is applied for the identification of irreversible faults, such as leakage and friction faults, within an Electro-Hydraulic Actuator (EHA). It reduces computational complexity and enhances fault detection and isolation, which is very important in real-time applications such as Fault-Tolerant Control Systems (FTCS). Employing robust estimation strategies such as the Smooth Variable Structure Filter (SVSF) in the filter bank of this algorithm will significantly enhance its performance, particularly in the presence of system uncertainties. To relax the irreversible assumption used in the UIMM algorithm and thereby expanding its application to a broader range of problems, the thesis introduces the Moving Window Interacting Multiple Model (MWIMM) algorithm. MWIMM enhances efficiency by focusing on a subset of possible models, making it particularly valuable for fault intensity and Remaining Useful Life (RUL) estimation. Additionally, this thesis delves into exploring chattering signals generated by the SVSF filter as potential indicators of system faults. Chattering, arising from model mismatch or faults, is analyzed for spectral content, enabling the identification of anomalies. The efficacy of this framework is verified through case studies, including the detection and measurement of leakage and friction faults in an Electro-Hydraulic Actuator (EHA).