POLYPYRROLE AND COMPOSITE MATERIALS FOR ELECTROCHEMICAL CAPACITORS

Abstract

In this research, different anionic dopants were investigated for the fabrication of polypyrrole (PPy) electrode materials for electrochemical capacitors (ECs). Anionic dopants from catechol, salicylic acid and chromotropic acid family allowed for the formation of adherent PPy thin film on stainless steels current collectors by electropolymerization. Comparison between galvanostatic and pulse electropolymerization of PPy thin films was made. Pulse electropolymerization was found to provide improved impregnation of Ni plaque current collectors and formation of nanostructured coating. The electrodes prepared by pulse electropolymerization showed higher porosity, lower electrical resistance, higher capacitance and improved cyclic stability. In order to overcome the mass loading limitation for thin film PPy electrodes, chemical polymerization of PPy was investigated. The use of fine particles, prepared by the chemical polymerization method, allows impregnation of Ni foams and fabrication of porous electrodes with high materials loading. Moreover, improved capacitive performance and cyclic stability was obtained for PPy electrodes with high materials loading using new anionic dopants. To further improve the cyclic stability of PPy electrodes, multiwalled carbon nanotubes (MWCNT) were used for the fabrication of PPy-MWCNT composite materials due to their high surface area and excellent conductivity. Different dispersants as well as dispersing methods were studied in order to obtain stable MWCNT suspensions. Among those dispersants, multifunctional anionic dopants were found to benefit the formation of MWCNT suspension as well as the polymerization of PPy. A conceptually new approach has been developed for the fabrication of PPy coated MWCNT based on the use of multifunctional anionic dopants. The use of PPy coated MWCNT allowed excellent electrochemical performance for high active mass loadings, required for commercial EC applications. The electrodes and devices made of PPy coated MWCNT showed high capacitance, good capacitance retention at high charge-discharge rates and good cycling stability. The record high capacitance achieved at high charge-discharge rates is promising for the development of high power ECs.